Series magnetic drive pumps for hazardous areas
Anti-corrosion materials for chemical transfer in hazardous areas
Models with flow rates up to
Can be connected with hoses, threads and flanges.
Series glass-filled polypropylene
Series natural
Series carbon fiber-filled
Equipped with magnetic drive pump, computer control, brushless motor, fixed speed or adjustable
Series lining Metal casing
Medium-sized magnetic drive pumps for the chemical industry
Cast iron casing, lined with nickel-based alloy back cover as reinforcement.
A model with a flow rate of / and a conveying head of.
Able to handle the vast majority of chemicals and the highest temperature it can withstand.
Suitable for standard motors in the power range
Series
Lined metal housing
High lift pumps
For the chemical industry
Standard magnetic drive Pump
Cast iron casing, lined
Nickel-based alloy back cover as reinforcement
Sturdy structure
This model has a flow rate of up to
and a maximum endurance
The high temperature
is suitable for
standard
standard motors, and the power range is
flange complies with
standards.
Series polypropylene containing glass fiber
Compact magnetic drive pump with self-priming chamber
Suitable for vacuum suction lift
Models with flow rates up to
Using ceramics Bearings and ceramic rotating shaft action parts
have standard connection ports and can be connected to hoses, threads and unions
The suction height when they are
The top can replace the rotary water pump due to its fixed form
br/> The series represents the latest industrial design level of resin-made magnetic pumps, which are resistant to idling, cavitation and valve closing operations, and can adapt to extremely harsh abnormal operating conditions.
What are the uses of magnetic pumps?
With its fully sealed, leak-free and corrosion-resistant characteristics, the magnetic pump is widely used in petrochemical, pharmaceutical, electroplating, environmental protection, water treatment, film and television printing, national defense and other departments to pump acid, alkali, oil, flammable, explosive, toxic and rare It is an ideal pump for pumping precious liquids, volatile liquids, and circulating water equipment, especially flammable, explosive, and volatile liquids. It is an ideal pump to create a leak-free, pollution-free, civilized workshop and civilized factory.
The working principle of the magnetic pump
It consists of three parts: the pump magnetic actuator and the motor. The key component of the magnetic actuator is composed of an outer magnetic rotor, an inner magnetic rotor and a non-magnetic isolation sleeve. When the motor drives the outer magnetic rotor to rotate, the magnetic field can penetrate the air gap and non-magnetic materials, driving the inner magnetic rotor connected to the impeller to rotate synchronously, realizing contactless transmission of power and converting the dynamic seal into a static seal. Since the magnetic rotor in the pump shaft is completely sealed by the isolation sleeve of the pump body, the problem of leakage, leakage, and leakage is completely solved, and the potential safety hazard of leakage of flammable, explosive, toxic, and harmful media through the pump seal in the refining and chemical industry is eliminated, effectively ensuring the physical and mental safety of employees. Healthy and safe production.
The working principle of a magnetic pump
Arrange the magnets in an even number and assemble them regularly on the inner and outer magnetic rotors of the magnetic drive, so that the magnet parts form a complete coupled magnetic system. When the inner and outer magnetic poles are in opposite poles, that is, the displacement angle between the two magnetic poles, the magnetic energy of the magnetic system is the lowest. When the magnetic poles rotate to the same pole and face each other, that is, the displacement angle between the two magnetic poles /, the magnetic energy of the magnetic system is the highest. . After the external force is removed, the magnetic force will return the magnet to the state with the lowest magnetic energy because the poles of the magnetic system repel each other. Then the magnet moves and drives the magnetic rotor to rotate.
2. Structural Features
Magnet
Permanent magnets made of rare earth permanent magnet materials have a wide operating temperature range, high coercive force, and good anisotropy in the direction of the magnetic field. Demagnetization does not occur when approached, making it a good source of magnetic field.
Isolation sleeve
When using a metal isolation sleeve, the isolation sleeve is in a sinusoidal alternating magnetic field, and eddy currents are induced on the cross section perpendicular to the direction of the magnetic field lines and converted into heat. The expression of eddy current is. Among them, the rated speed of the eddy current constant pump, the inner diameter of the pressure spacer in the magnetic transmission torque spacer, and the resistivity of the material are the tensile strength of the material. After the pump is designed, the working conditions are given. To reduce the eddy current, we can only consider other aspects. The isolation sleeve is made of non-metallic materials with high resistivity and strength, which has a very obvious effect in reducing eddy current.
Control of lubricating fluid flow
When the pump is running, a small amount of liquid must be used to flush and cool the annular area between the inner magnetic rotor and the isolation sleeve and the friction pair of the sliding bearing. The flow rate of the coolant is usually the designed flow rate of the pump, and the annular area between the inner magnetic rotor and the isolation sleeve generates high heat due to eddy currents. When the cooling lubricant is insufficient or the flushing hole is blocked and blocked, the medium temperature will be higher than the operating temperature of the permanent magnet, causing the internal magnetic rotor to gradually lose its magnetism, causing the magnetic actuator to fail. When the medium is water or water-based liquid, the temperature rise in the annulus area can be maintained at ℃. When the medium is hydrocarbon or oil, the temperature rise in the annulus area can be maintained at ℃.
Dynamic bearings
The materials of magnetic pump sliding bearings include impregnated graphite filled polytetrafluoroethylene engineering ceramics, etc. Since engineering ceramics have good heat resistance, corrosion resistance and friction resistance, the sliding bearings of magnetic pumps are mostly made of engineering ceramics. Since engineering ceramics are brittle and have a small expansion coefficient, the bearing clearance must not be too small to avoid shaft holding accidents.
Since the sliding bearings of the magnetic pump are lubricated by the transported medium, different materials should be used to make the bearings according to different media and usage conditions.
Protective Measures
When the driven part of the magnetic actuator operates under overload or the rotor is stuck, the main and driven parts of the magnetic actuator will automatically slip off to protect the pump. At this time, the permanent magnets on the magnetic actuator will produce eddy magnetic losses under the action of the alternating magnetic field of the active rotor, causing the temperature of the permanent magnets to rise and the magnetic actuator to slip and fail.
Advantages of three magnetic pumps
Compared with centrifugal pumps using mechanical seals or packing seals, magnetic pumps have the following advantages.
The shaft changes from a dynamic seal to a closed static seal, completely avoiding medium leakage.
Independent lubrication and cooling water are required, which reduces energy consumption.
Coupling transmission becomes synchronous drag, without contact and friction. It has low power consumption and high efficiency, and has a damping and vibration reduction effect, which reduces the impact of motor vibration on the pump and the impact on the motor when cavitation vibration occurs in the pump.
When the load is on, the inner and outer magnetic rotors slip relative to each other, which protects the motor pump.
Four operating precautions
Prevent particles from entering
Ferromagnetic impurity particles are not allowed to enter the magnetic actuator and bearing friction pair. After transporting media that is easy to crystallize or precipitate, flush the pump in time, stop the pump, pour clean water into the pump chamber, and drain it clean after operation to ensure the service life of the sliding bearing. When transporting media containing solid particles, filtering should be performed at the inlet of the pump flow pipe.
Anti-demagnetization
The magnetic torque cannot be designed too small. It should be operated under specified temperature conditions, and it is strictly forbidden for the medium temperature to exceed the standard. A platinum resistance temperature sensor can be installed on the outer surface of the isolation sleeve of the magnetic pump to detect the temperature rise in the annulus area, so as to alarm or shut down when the temperature exceeds the limit.
Prevent dry friction
Idling is strictly prohibited. Media evacuation is strictly prohibited. With the outlet valve closed, the continuous operation time of the pump must not exceed to prevent the magnetic actuator from overheating and failure.
Japan Expo magnetic pump NH-250PS-F-3E special price